Rt. 1 Bridge Over I-95 at Exit 9 To Be Replaced By November 2019

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SPMT Crawler Exit 9 bridge project

CT Dept. of Transportation via Darien TV-79

SPMT or "crawler" putting part of a bridge in place in a similar project.

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The Route 1 bridge over Interstate 95 by Exit 9, about a third of a mile from Darien, will be shut down for two weekends in either June or July of next summer, state transportation officials told Stamford and Darien officials last week.

For those who would normally go over the bridge, there will be a detour starting at Hamilton Avenue — the first right turn for anyone driving from Darien on Route 1. A couple of turns later, drivers can turn onto Courtland Avenue to get back to Route 1. For anyone on the highway, the Exit 9 off ramps will be turned into two-lane temporary detours.

Southbound highway traffic will then take the on-ramp back to the highway. On the Northbound-traffic side, a temporary roadway will be built for the two-weekend detour.

Drivers on the highway who would normally get off at Exit 9, in either direction, will be told with highway signage to use either Exit  7 or 8 in Stamford or Exit 10 in Darien. Transportation officials will work with Darien police on dealing with the extra traffic at those locations. (A lane may be closed at that point for work on the Noroton Bridge between Darien and Stamford.)

Timing of the Exit 9 Shutdown

The Transporation Department has a schedule for the shutdown, although the exact date may change because of other work on the highway in Stamford, where a bridge near the Stamford Railroad Station is also being replaced at about the same time. The Exit 9 bridge isn’t supposed to shut down after June 28 or before July 25.

Whichever weekends are chosen, the project is expected to be complete by the end of November 2019, a DOT official said.

For whatever weekends are chosen, lanes would be closed starting at 10 p.m., Friday. Work would continue overnight, through Saturday and overnight Saturday to Sunday.

“Our hope is that — and we believe it can be achieved — that the contractor will come in and finish by Sunday morning, and then they can realize the full incentive [that is, the state will pay the contractor more for getting the bridge open early],” said state Transportation Department Supervising Engineer for the project James Pelletier. “But at 5 p.m. on Sunday, they’ll have no more incentive.”

Penalties — which Pelletier called “disincentives” — would go into effect if the bridge is not ready for traffic, above and below, in each direction, by 5 a.m., Monday. Those penalties can cost the contractor $85,000 to $86,000 an hour.

No long-term lane closures are planned for the project, just “occasional off-peak lane closures for preliminary work,” a DOT official said. The two-weekend shutdown is in marked contrast with the three years of lane closures expected as the nearby Noroton River Bridge undergoes a three-year replacement project.

On each weekend, about half of the Route 1 roadway deck over the highway will be demolished, then replaced by a massive pre-built bridge pieces that will be rolled into place from the oval grassy space by the northbound-lanes entrance to the highway. (Transportation officials call that space the “onramp infield.”)

The building-size pieces, each about 125 feet long, 72 feet wide and roughly one building floor high, will be moved by massive machinery underneath them. The machines are called “Self-propelled Modular Transport Units” or “PMTs.”

“We call them ‘crawlers’ in the field,” a DOT official said. Local officials were shown pictures of the PMTs from a recent project in Southington.

The two units will be constructed in the months before the move. Preparation of the oval grassy space appears to have begun already, with construction trucks at the site.

When built, the bridge blocks will be something of a temporary landmark. Connecticut Department of Transportation officials expect the sight to help make the public aware of the weekend traffic disruption to come.

Department officials will try to alert drivers as far away as New Jersey that the project will delay highway traffic — with only two lanes on the temporary highway detours — for two weekends and that other routes may be quicker.

A total of 140,000 drivers use the highway under the bridge on a typical day, according to a 2014 traffic count, the DOT officials said. About 17,000 drivers travel over the bridge on Route 1. (A count done that same year at the Noroton Bridge between Darien and Stamford showed 10,500 vehicles passing over it.)

The demolition and replacement of each half of the bridge in turn should be completed between the time commuters drive home Friday evening and when they again go over the bridge to work on Monday morning. The weekend shutdowns are the only lane closures DOT officials described in the June  meeting with Stamford and Darien officials, as recorded in a Darien TV-79 video (see the video below).

The replacement project will completely block the six regular north and south lanes on I-95 for those two summer weekends, but the highway won’t be shut down. Instead, on the southbound-traffic side, temporary highway lanes will be built entirely along the traffic exit and across Route 1 to the southbound entrance to the highway.

No one will be allowed to leave or enter the highway at Exit 9, however — Jersey barriers will prevent that. Transportation officials called the temporary lanes “flyover lanes,” but they’ll be right on the ground.

Jersey barriers will prevent vehicles from turning onto Route 1, and vehicles on Rt. 1 from getting on the highway there. For northbound-lane traffic, the temporary bypass will follow the exit ramp, then turn left to the north and cross Route 1 at the intersection of Seaview Avenue and the Post Road. It would then continue north, over the now-grassy embankment that slopes down to the highway.

Drivers on local roads wanting to get from one side of the highway to the other will need to use Hamilton Avenue, not far from the Darien border. Farther north, that street is about a block away from Courtland Avenue in Stamford, which can then return a driver to Route 1.

After the two weekends of blocked routes, traffic will again be allowed on the bridge and under it.

The entire cost of the project is budgeted at almost $15 million. The contract has been awarded to O&G Industries, which is on a schedule that will allow it to get bonus payments if the work is completed on time or early.

If the project is late, however, even by hours, OG effectively will be penalized by getting smaller payments. ConnDOT officials think each weekend’s project will be completed before Sunday night.

No long-term lane closures are expected with the project.

The Transportation Department has a bridge numbering system. The bridge at Exit 9 — Number “00037” — was built when the highway was constructed in 1958 and never replaced.

“Those bridges were designed to last 50 years, and right now we’re at 60 years,” Pelletier said.

Bridges are rated for safety on a scale between 1 (worst) and 9 (absolute best, often new). As old as it is, Bridge 37 is rated 4.

“There’s no significant issues” with the bridge regarding safety, Pelletier said. But he indicated that without the replacement, the state would pay more in maintenance in upcoming years and still have to replace the bridge, eventually. “It’s just financially prudent to go forward and replace the superstructure.”

The abutments at either side of the bridge and the central pier between the highway lanes for northbound and southbound traffic are not being replaced.

“We’re going to go forward and do some work on the substructure [the central pier and abutments] but […] most of the effort’s going to be on the superstructure.”

For drivers, the bridge will be essentially the same as it was before — five lanes, one of them a turn lane for vehicles entering I-95 southbound lanes. The lanes will be 11 feet wide. Sidewalks will be narrower — 5 feet across rather than 6 feet. That and the new width, 16 inches wider than the current width, will help create room for wider, 5-foot shoulders that bicycle riders could use, Pelletier said. (Current shoulders are about 2 feet wide.)

Fences 5.5 feet high will be put above the parapets on each side of the bridge.

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Here’s a Darien TV-79 video of the June 12 meeting.

CDOT Meeting – Route 1 Bridge Update from Darien TV79 on Vimeo.